Control Valve

What is a deluge valve and what is the need for a deluge system?

A deluge system is used as a protection system in high hazardous areas that could have hazardous fuel. So a deluge system would provide a large number of open sprayers into action simultaneously, in case of any fire. A deluge system can detect the fire with the help of a sprinkler detection line and this would be permanently charged by air. A deluge system can be considered as a pre-action system and the only difference is that the sprinkler heads are open and the pipe is not pressurized with air in a deluge system.

A deluge system is connected to the water supply by using a deluge valve and the opening of this valve will be done by the detection system. The detection system is located near the sprinklers. So if the detection system triggers then it would open the deluge valve, thus water will enter the system’s piping and thus the sprinklers would discharge the water. The major purpose of a deluge system is to wet down the area in case of any fire.

A deluge valve is a system control valve and it is used in a deluge system. This valve would allow the required amount of water to the system’s pipeline during the requirement. A deluge valve is a part of the fire protection system and it would allow the water to flow to the area in case of any fire hazard and by this fire, hazards can be avoided. The deluge valve would allow the flow of pressurized water through a system of piping and open nozzles. There won’t be any water in the system’s piping till the activation of the deluge valve. This type of valve is a quick-release hydraulic operated diaphragm actuated type of valve.

  • It must be selected according to the size of the deluge valve       
  • The flow rate of the valve must be considered
  • The valve should be selected in a way that it must handle the system water supply pressure
  • The valve must be selected according to the size of the detection system
  • We should select this valve based on the type of fire risk that could happen in the system
  • It must be selected according to the working temperature and pressure
  • We must also consider the mounting position
  • It must be designed to reduce the imbalance of the flow
  • We must select the proper pipe size
  • We should able to access the impact of low pressure and high pressure at the inlet of the deluge system.

A deluge valve system consists of a control valve, a sprinkler-operated detection system, and also a water supply system. The deluge valve has three chambers and they are all isolated from each other. So if the fire is detected then the top chamber is vented to the atmosphere through the outlet port and thus the top chamber pressure reaches half than the supply system pressure and the upward force lifts the clapper and thus the water will enter into the system.

This type is used in case of fire is because of the rupture of quartzoid bulb on the detection line and the air pressure will be decreased and due to this, the top chamber pressure will be reduced. So in this situation, the upward force of the supply pressure lifts the clapper and thus allows water into the system piping.

In the detection line, there will be a solenoid valve, the detection lines are placed parallel to the water spray line throughout the area of protection. The air pressure can be released by operating the solenoid from the concerned control room.

In this type the operation is done manually from the field by opening the valve which is in the emergency release box.

The deluge valve must be located in a visible and accessible location, the deluge valve and its associated trim must be maintained at minimum temperature. The control valve must be installed hand in hand on both the water supply side and on the system side to facilitate regulation test and maintenance. The pipeline should be cleaned in order to remove mud if it is present so that the rest ball valve can be protected before installation. The deluge valve can be installed horizontally or vertically but the magnetic core of the solenoid valve must be kept vertical with its installation method. A filter valve should be installed before the inlet of the valve to avoid waste and also a check valve should be installed before the inlet to avoid the wrong actions.

  • It is used in loading and unloading gantries
  • Critical process areas
  • Storage spheres and bullets
  • It is used to protect transformers through a high-velocity water system
  • Aircraft hangers
  • Oil refineries
  • Chemical plants

A deluge valve is a type of valve used in fire protection systems to control the release of water. When activated, it allows a large volume of water to flow through the system quickly. Deluge valves are typically installed in systems where there is a need for rapid water release over a large area, such as in high-risk fire zones (e.g., industrial facilities, aircraft hangars, or power plants).

The deluge system is designed to protect large, high-risk areas by delivering water through open nozzles or sprinklers when a fire is detected. It releases a significant amount of water to quickly suppress or control a fire, preventing its spread. Deluge systems are often paired with fire detection devices such as heat, smoke, or flame sensors to trigger the system automatically.

The deluge system operates by activating the deluge valve when a fire detection device signals the presence of a fire. Once triggered, the deluge valve opens, allowing water from a pressurized source to flow through a network of pipes and out through open nozzles or sprinklers, flooding the protected area. Unlike traditional sprinkler systems, deluge systems do not rely on individual sprinklers being activated; instead, all nozzles release water simultaneously.

The main difference between a deluge system and a sprinkler system is how water is released:

  • Deluge System: All nozzles or sprinklers are open, and water is released simultaneously over the entire area when the system is activated. It is typically used in high-hazard areas where fast, widespread water coverage is required.
  • Sprinkler System: The sprinklers are closed and equipped with a heat-sensitive element. Water is released only from the sprinklers directly above the fire once they detect sufficient heat, making it a more localized fire suppression system.

Deluge systems are preferred where the fire hazard is significant and requires immediate full-area coverage

Regular maintenance and inspection of a deluge valve are essential to ensure proper functionality during an emergency. This includes:

  • Visual inspection: Regularly check for any visible signs of damage or corrosion.
  • Operational testing: Periodically test the valve to ensure it operates correctly and discharges water properly.
  • Cleaning the system: Ensure that no debris or contaminants clog the piping or valve components.
  • Sealing checks: Confirm that the gaskets and seals are in good condition to prevent water leaks.
  • Dry Pipe Deluge System: This type of system is filled with pressurized air, and water is only released when the detection system activates the deluge valve.
  • Wet Pipe Deluge System: The pipes are filled with water, allowing quicker water discharge when the system is activated.
  • Foam-Water Deluge System: In some high-risk areas, foam is mixed with water to better suppress fires involving flammable liquids or chemicals.
  • Rapid Fire Suppression: Provides immediate water discharge over large areas, reducing the spread of fire.
  • Suitable for Hazardous Areas: Ideal for environments with flammable substances or high fire risks, such as oil refineries, chemical plants, and aircraft hangars.
  • Compatibility with Other Fire Detection Systems: Can be integrated with heat, smoke, and flame detection systems for automatic activation.
  • Water Damage Risk: Due to the large volume of water released, deluge systems can cause significant water damage in areas not affected by fire.
  • Cost: Installation and maintenance of deluge systems can be more expensive compared to traditional sprinkler systems.

Deluge Valves with Local Resetting are designed to be reset manually at the valve location after activation. Once the deluge valve is triggered (by fire detection or manual activation), the water flows through the system to suppress the fire. After use, the system needs to be drained, and the valve must be reset to its normal, closed position.

  • Requires personnel to access the valve location to perform the reset procedure.
  • Typically involves shutting off the water supply, draining the system, and resetting the valve components to their original state.
  • Suitable for facilities where manual intervention is feasible and where there is easy access to the deluge valve installation site.

Deluge Valves with Remote Resetting can be reset from a remote location, such as a control room, without needing direct access to the valve itself. These valves are designed with additional features like motorized actuators or solenoids that allow remote operation.

  • Allows for quicker resetting of the system, minimizing downtime.
  • Suitable for high-risk areas or facilities where rapid response is critical and where physical access to the valve may be challenging or unsafe during or after a fire event.
  • Reduces the need for personnel to be in potentially hazardous areas to reset the valve.

Applications of Deluge Valves with Remote Reset are typically in environments where safety, accessibility, and quick response are crucial. These include:

  • Chemical Plants and Refineries: Areas with hazardous materials where fires can spread rapidly, and remote operation reduces risk to personnel.
  • Aircraft Hangars: Large spaces where immediate response is essential, and rapid resetting can maintain fire protection readiness.
  • Power Plants: Critical infrastructure where downtime and accessibility can be significant concerns.
  • Industrial Facilities with Limited Access: Environments where direct access to the deluge valve is limited or dangerous, such as offshore platforms or nuclear facilities.

A Deluge Valve System is a specialized fire protection system that consists of a network of piping, open nozzles or sprinklers, a water supply, and a deluge valve. The system is designed to release a large volume of water quickly over a protected area when activated.

  • Deluge Valve: The primary control valve that opens to allow water flow upon activation.
  • Detection System: Sensors (such as heat, smoke, or flame detectors) that detect fire and trigger the deluge valve.
  • Open Nozzles/Sprinklers: Located throughout the protected area to discharge water rapidly.
  • Water Supply: A pressurized source of water that is released when the deluge valve is opened.
  • The deluge valve remains closed under normal conditions. When a fire is detected by the system, the valve opens, releasing water through all nozzles simultaneously, providing rapid and extensive fire suppression.
  • Deluge valve systems are used in high-hazard areas where rapid fire suppression is critical, such as oil refineries, chemical plants, power generation facilities, aircraft hangars, and storage areas with flammable materials.

This below table summarizes the key differences between on-off valves and deluge valves, highlighting their functions, operations, and applications.

FeatureOn-Off ValveDeluge Valve
FunctionControls the flow of fluid in a system, either allowing or stopping the flow.Specifically designed for fire protection systems to control water release.
OperationSimple open/close operation for general flow control.Opens automatically when triggered by a fire detection system.
ApplicationUsed in various fluid control systems, such as pipelines and industrial processes.Used in fire protection systems, especially in high-hazard areas.
ActivationManually or automatically operated to open or close.Activated by a fire detection system (heat, smoke, or manual trigger).
DesignBasic valve design for general use.Specialized design to allow rapid water flow through open nozzles or sprinklers.
Response TimeStandard response time; not designed for emergencies.Provides immediate water release to suppress fires quickly.
Flow ControlControls flow for general purposes (liquid or gas).Allows for full flow of water over a large area for fire suppression.
Resetting MethodUsually simple and manual.Requires resetting after activation; can be local or remote.
Use in Fire ProtectionNot suitable for direct fire protection applications.Essential component of deluge fire suppression systems.

Ashlin

post-graduate in Electronics & communication.

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